Calvin & Hobbes

On the way to the grocery store this morning, we changed our mailbox decoration. This one is about 1-1/2 feet tall and about 2 feet wide. We loved the comic strip by Bill Watterson, his wonderful sense of humor and surprising touches of warmth, like this design of his.

We captured the design from the Internet. My husband then converted the design to G-code (a language computers can understand.) We took the thumb drive out to the shop and put it into the computer than guides the torch on our CNC set up. This allows the torch to follow the directions in the G-code, cutting out the design for us. My husband then makes and welds on the attachment piece that we can mount on the mailbox.

I then use the overhead projector to mark the salient lines on the metal on both sides and then paint both sides with exterior paint. We then spray the piece with polyurethane to protect the paint from the sun and weather as much as possible.

This decoration will stay up until we replace it later this month with an Easter decoration.