Category Archives: metal art

We received some much welcome rain the past couple of days. My husband is muttering because the rain means our grass will grow and he’ll have to mow again. :0) It was nice. We opened front and back doors, enjoying a beautiful breeze and nice, fresh air throughout. I’m very happy the worst of the summer hot and humid is behind us now.

It was a fight, but we got the “Wonder Wart-Hog” mailbox decoration outline cut out on the CNC table last night. I don’t have a copy of the image we’re using, but I’ll take pics as we progress. We hadn’t done a new decoration for a long time. My husband had to figure out again how to make the program work that converts an image to G-Code, the language the computer can follow. We then had problems because the image was WAAAY too large. We came back in, changed the dimensions, and went back out to the shop, but the computer out there wasn’t seeing the changes. After several times back and forth, he figured out that while he saved the changes, he hadn’t run the “G-code” part of the program again. He did that, saved it, and we went back out. This time things looked good.

We ran the program without the torch turned on to make sure the torch wouldn’t run off the edge of the sheet metal anywhere. We had only part of one 4×8 sheet to use, so if we made a mistake, that would be the end of the project until we were able to go to Ft. Smith to buy more. Happily, it looked like we had a good amount for the image.

We changed the torch tips, then turned on the air compressor and the torch. I’m always fascinated to watch the torch move on its own, moving in a mysterious ‘dance’ over the sheet metal in a magical way, cutting a line trough the metal. We’ve had problems in the past with the torch acting up, but this time everything went well. The torch was going exactly the right speed to cut through the metal like butter.

The next step will be for my husband to make the metal attachment that we use to attach the piece to the mailbox. His hands shake now, so this may be a real challenge – one of the reasons we haven’t made many decorations lately. We are not in a hurry, so I’m encouraging him to do the welding in really short sessions, waiting for a less-shaky day or part of the day. If we can get this done, the next step will be marking the design on the cut out metal.

A young lady showed up at the door last night, asking if we had seen her dog. I’m not sure what kind of dog she had, but the picture showed a medium-to-larger sized dog with brindle coloring. She said her name is Bella. We hadn’t seen her. She left me her phone number. I will text her later to see if she has found her sweet dog.

I hope you’re having a good Sunday.